Numerous other studies on MD simulation of nano-scale machining h

Numerous other studies on MD simulation of nano-scale machining have emerged since 1990s. Ikawa et al. [3] investigated

the minimum thickness of cut (MTC) for ultrahigh machining accuracy. It was discovered that an undercut layer of 1 nm is achievable for machining of monocrystal copper with a diamond tool. Fang and Weng [4] also simulated nano-scale machining of monocrystal copper using a diamond tool by focusing on friction. It was found that the calculated coefficients of friction in nano-scale machining are close to the values #KU55933 supplier randurls[1|1|,|CHEM1|]# obtained in macro-scale machining. Shimada et al. [5, 6] adopted MD simulation to analyze 2D machining of monocrystal copper using diamond tools. It was found that disordered copper atoms due to tool/material interaction can be self re-arranged after the cutting edge passes the affected

area. For simulating nano-scale machining of monocrystal copper, Ye et al. employed the embedded atom method (EAM) to model the potential energy of copper atoms [7]. Compared with other potential energy models for nano-scale machining, the EAM potential can produce comparable results, and thus, it is regarded as a viable alternative. Komanduri et al. [8, 9] conducted extensive simulation works on nano-scale machining of monocrystal aluminum and silicon. The works reveal the effects of various parameters, such as cutting check details speed, depth of cut, width of cut, crystal orientation, and rake angle, on chip formation and cutting force development. The effort on investigating

the effects of machining parameters on the performances of nano-scale machining has never stopped. For instance, Promyoo et al. [10] investigated the effects of tool rake angle and depth of cut in nano-scale machining of monocrystal copper. It was discovered that the ratio of thrust force to tangential cutting force decreases with the increase of rake angle, but it hardly changes with the depth of cut. Shi et al. [11] developed a realistic geometric configuration of three-dimensional (3D) single-point turning process of monocrystal copper and simulated the creation of a machined surface based on multiple groove cutting. A variety of machining parameters were included Resminostat in this realistic 3D simulation setting. Meanwhile, other phenomena in nano-scale machining are also investigated by MD simulation approach. Tool wear appears to be one of the most studied topics. Zhang and Tanaka [12] confirmed the existence of four regimes of deformation in machining at atomistic scale, namely, no-wear regime, adhering regime, ploughing regime, and cutting regime. It was found that a smaller tip radius or a smaller sliding speed brings a greater no-wear regime. Cheng et al. [13] discovered that the wear of a diamond tool is affected by the cutting temperature as heat generation decreases the cohesive energy between carbon atoms.

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